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Multifunctional Drawn Arc Stud Welding Machinery
Multifunctional Drawn Arc Stud Welding Machine
**Model No.:** DCD2400A
**Frequency:** 50-60Hz
**Maximum Power:** 120kVA
**Stud Welding Range:** M5-M25
**Fuses:** 10A
**Degree of Protection:** IP22
**Current Type:** Alternating Current
**Model:** DCD2400A
**Trademark:** Mengzhijie
**Specification:** ISO9001:2008
**Origin:** Zhangjiagang, Jiangsu
**HS Code:** 85153900
The Multifunctional Drawn Arc Stud Welding Machine is a highly versatile and efficient tool designed for a wide range of welding applications. It features two independent or parallel operation modes, allowing it to handle both low and high current welding tasks. This flexibility makes it suitable for almost all standard stud sizes available in the market, ensuring excellent welding performance and efficiency.
One of the key advantages of this machine is its dual configuration. When operating in a separated mode, if one unit fails during use, the other can still function, minimizing production downtime. The interchangeable circuit boards also make troubleshooting and repairs faster and more convenient. In parallel mode, the power output doubles, enabling the welding of larger diameter studs with ease.
The machine is equipped with four grounding wires that are evenly distributed across the workpiece, which helps reduce magnetic blow and ensures a more uniform and stable weld seam. This feature significantly improves the quality of the final welds.
In terms of cost-effectiveness, the multifunctional design allows for a single chassis to house two smaller units, reducing overall weight and cost by up to 25% compared to using two separate machines. This makes it an ideal choice for businesses looking to optimize their investment.
The DCD series of stud welding machines are well-established and have been tested over years of real-world use. They boast a very low failure rate and a long service life, with a lifespan of up to one million operations. These machines are often used in conjunction with the high-tech AJLH-III type stud welding gun, which can handle studs ranging from 5mm to 36mm in diameter, offering a high pass rate and easy operation.
**Power Specifications**
| Power Supply Model | DCD2400A |
|--------------------|----------|
| Input Voltage | Three-phase 380VAC ±10% |
| Frequency | 50-60Hz |
| Output Voltage | 45-90V |
| Welding Speed | 5-30pcs/min |
| Rated Current (Single DC1200A) | 63A |
| Single Output Current | 200A-1200A (five levels) |
| Welding Range (Separated Machine) | 3mm-14mm |
| Single Maximum Power | 60kVA |
| Rated Current (Parallel Machine DC2400A) | 120A |
| Parallel Output Current | 400A-2400A (ten levels) |
| Welding Range (Parallel Machine) | 5mm-25mm |
| Maximum Power (Parallel) | 120kVA |
| Welding Time | 20-1500ms |
| Cooling System | Fan |
| Transformer Protection | H |
| Protection Class | IP22 |
| Weight | N/A |
| Dimensions (mm) | N/A |
**Settings for DC1200-type Drawn Arc Welding Gun (Separated Machine)**
| Welding Method | Stud Diameter | Power Setting | Extended Length (mm) | Mention Stretch Height (mm) | Time (s) |
|----------------|---------------|---------------|----------------------|-----------------------------|----------|
| Gas Protection | M3 | 1 | 2.5 | 1.5 | 0.1 |
| Gas Protection | M4 | 1 | 2.5 | 1.5 | 0.15 |
| Gas Protection | M5 | 1 | 2.5 | 1.5 | 0.2 |
| Gas Protection | M5 | 1 | 2.5 | 1.5 | 0.25 |
| Gas Protection | M6 | 1 | 2.5 | 1.5 | 0.25 |
| Gas Protection | M6 | 2 | 2.5 | 1.5 | 0.2 |
| Porcelain Biosphere | M8 | 2 | 3.0 | 1.5 | 0.3 |
| Gas Protection | M8 | 3 | 3.0 | 1.5 | 0.25 |
| Porcelain Biosphere | M10 | 3 | 4.0 | 1.5 | 0.4 |
| Gas Protection | M10 | 4 | 4.0 | 1.5 | 0.3 |
| Porcelain Biosphere | M12 | 4 | 4.5 | 1.5 | 0.45 |
| Gas Protection | M12 | 5 | 4.5 | 1.5 | 0.4 |
This machine is perfect for industrial and construction environments where reliability, versatility, and efficiency are essential. Its advanced design and robust performance make it a top choice for professionals in the welding industry.