Understanding Crash Ratings

A Guide to Understanding Crash Ratings

Security barriers and gates play a crucial role in protecting entrances from unauthorized access and minimizing damage during accidental collisions. In today's world, where security is of utmost importance, standardized crash ratings help determine the effectiveness of these protective measures. These U.S.-based ratings are unbiased and provide valuable insights into the durability of security gates and bollards.

Understanding crash ratings can help you choose the right barrier for your needs. Whether you're looking for a secure gate or a strong bollard system, knowing how to interpret these ratings is essential. This guide will walk you through the key factors that influence crash ratings, as well as the differences between K-ratings and M-ratings.

The 3 Factors That Determine Crash Ratings

Three main elements determine a barrier’s crash rating:

  1. The weight of the vehicle involved in the test.
  2. The speed at which the vehicle is traveling.
  3. The distance the vehicle travels beyond the barrier after impact.

Some systems only grant certification if the vehicle travels less than a certain distance past the barrier. These three factors together define the classification of a barrier’s crash rating. You may come across terms like K-ratings and M-ratings, so it's important to understand what each means.

K-Ratings: The Older Standard

K-ratings, developed by the Department of Defense (DOD), have been used since 1985. They are based on how far a 15,000-pound vehicle travels past a barrier at a specific speed. For a barrier to be certified under K-ratings, the vehicle must travel no more than 50 feet beyond the barrier. Higher K-ratings correspond to higher test speeds, with the same vehicle type and weight.

Examples of K-ratings include:

  • K4: Test speed of 30 mph.
  • K8: Test speed of 40 mph.
  • K12: Test speed of 50 mph.

K-ratings are further divided into L1, L2, and L3, depending on how far the vehicle traveled beyond the barrier:

  • L3: Less than 3 feet beyond the barrier.
  • L2: Between 3 and 20 feet beyond the barrier.
  • L1: Between 20 and 50 feet beyond the barrier.

The strongest K-rated barrier would be K12:L3, meaning a 15,000-pound vehicle traveling at 50 mph penetrated the barrier less than 3 feet.

M-Ratings: The Modern Standard

M-ratings have largely replaced K-ratings and are based on ASTM standards. Unlike K-ratings, which measure how far the front of the vehicle travels beyond the barrier, M-ratings focus on the payload's distance. Both types use similar criteria—vehicle weight, speed, and distance—but M-ratings offer more precise measurements.

For example:

  • K4 = M30
  • K8 = M40
  • K12 = M50

M-ratings are classified into P1, P2, P3, and P4, based on how far the vehicle's payload travels beyond the barrier:

  • P1: Less than 3.3 feet.
  • P2: Between 3.31 and 23 feet.
  • P3: Between 23.1 and 98.4 feet.
  • P4: More than 98.4 feet.

An M50:P1 rating is equivalent to a K12:L3 rating. M-ratings allow for more accurate assessments due to their broader range of distances.

Tested vs. Certified vs. Engineered

the difference between certified, tested and engineered

It's important to understand the difference between "tested," "certified," and "engineered" when evaluating security products:

  • Tested: A product labeled as "crash-tested" may not have passed the test. Just because it was tested doesn’t mean it meets the specified rating.
  • Certified: This label indicates the product has successfully passed the required test and achieved the stated rating.
  • Engineered: A product designed to meet a certain standard using calculations or simulations, but not necessarily tested in real conditions.

When choosing a barrier, always look for "certified" ratings. If you see "tested" or "engineered," ask whether the product actually met the required standards or underwent physical testing.

ASTM Models and Codes

ASTM uses models and codes to classify anti-ram tests based on speed, weight, and penetration distance. Here are some common classifications:

  • S10: Minimum test velocity of 10 mph.
  • S20: Minimum test velocity of 20 mph.
  • S30: Minimum test velocity of 30 mph.

Penetration ratings for low-speed tests include:

  • P1: Penetration of 1 foot or less.
  • P2: Penetration between 1 and 4 feet.
  • Failure: Penetration over 4 feet.

For high-speed tests, the standards are slightly different:

  • P1: Penetration of 3.3 feet or less.
  • P2: Penetration between 3.31 and 23 feet.
  • P3: Penetration between 23 and 98.4 feet.

Choose Certified Security Gates and Perimeters From TYMETAL

shop certified security gates from TYMETAL

At TYMETAL, all our security gates and crash barriers are certified to meet prestigious ASTM standards. We ensure that every product is tested and rated to provide the highest level of protection. Explore our durable crash barriers and commercial gates today and experience the difference of certified security.

Reviewed By Chris Herold on 4/29/2021

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